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Global Leader in Industry & Manufacturing – Local Case Study

Global Leader in Industry & Manufacturing – Local Case Study

Dust collection system for capturing airborne soap/lubricant powdery dust (drawing application).

Local Case Study

Industry: Industrial Processing

The Client

A global leader in industry & Manufacturing needed a dust collection system for capturing airborne soap/lubricant powdery dust.

The Challenge

The Client had three drawing lines which needed a dust collection system for capturing airborne soap/lubricant powdery dust. The dust collection systems needed to match the following design criteria:

  • Extract the airborne soap at the pullies (from the customer’s capture hoods with 4”Ø connection ports)
  • Contain, capture and filter the dust, and prevent it from escaping to the facility
  • Comply with the Ontario Ministry of Labour, Ontario Fire Code and NFPA

The Solution

The solution was to capture at source from the pulleys on three drawing lines which were equipped with capture/enclosed hoods with 4”Ø suction ports. The hoods were installed by the customer after consultation with AST Engineering (www.astengineering.ca) for the design. Each line has twelve 4” ports (thirty-six in total). All the ports are connected to rigid spiral galvanized ductwork by flexible hoses. The ductwork has been designed based on ACGIH and Fire Code by AST. The collected airborne dust is collected at the source via the above-mentioned hood and ductwork system and transported with proper duct velocity as per ACGIH and Fire Code to the dust collector outside of the building. The dust collector has a dual-hopper and is equipped with an explosion protection system as per the details below. The dust collector airflow is rated up to 12,600 CFM. The dust collector has a full VFD control panel which provides constant airflow regardless of the filter condition. The
following are the details of the solution:

  • The dust collector is grounded, and the heavy-duty ductwork (between the collector and blowback dampers) is electrically bonded to the collector.
  • The collector has two mods, and two hoppers. Each mod has a top-mounted explosion vent with weather cover and Sealed Drum Kit (SDK) for hopper protection.
  • Two 16”Ø NRV’s (blowback dampers) are installed on the two inlet ducts as isolation devices.
  • A signal from any of the protection equipment will de-energize the fan and create an alarm.
  • Transport velocities exceed 3,500 FPM.
  • The production line is interlocked to the operation of the dust collector fan.
  • The fan is floor mounted and rated for up to 12,600 CFM.
  • Clean air is returned to the building through a 2×3 Ultra-Lok (HEPA housing). Note: DFE collector is tested and proven to isolate a deflagration and stop flames or sparks from passing into the clean air plenum.

The Equipment

  • One (1) DFE 3-24 cartridge filter dust collector with explosion vents and SDKs
  • One (1) AST-SQBI-200 floor-mounted 50HP TEFC backward inclined fan with outlet damper and silencer
  • One (1) Ultra-Lok 2W x 3H
  • One (1) AST-CP-VFD-50HP-575V control panel
  • Two (2) NRV-16 blow-back dampers

Installation Images

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